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Factory-Based Service Support Facilities

UNITECH's factory-based service support facilities are equipped to provide a comprehensive range of specialized services, ensuring that all equipment is repaired, maintained, and tested to the highest standards. Here’s a more detailed look at the services offered:

Modern Machining and Fabrication

  • Capabilities: Our machining and fabrication facilities are equipped with advanced CNC machines, lathes, milling machines, and welding equipment. These tools enable us to manufacture, modify, and repair components with precision, catering to the unique needs of transformers and other electrical equipment.
  • Services: Custom fabrication of transformer parts, re-machining of damaged components, and precision repairs are all part of our offerings, ensuring that every piece meets exact specifications.

Assembly Workshops with Cranes

  • Capabilities: The assembly workshops are outfitted with overhead cranes and heavy-duty lifting equipment, allowing us to efficiently assemble and disassemble large transformers and related machinery.
  • Services: Complete assembly of transformers, including core and coil assembly, as well as the reassembly of repaired equipment. The cranes facilitate safe and effective handling of heavy components, reducing downtime and improving service speed.

Testing Facilities

  • Capabilities: Our testing facilities are designed to meet the latest Indian Standards (IS) and are equipped with advanced diagnostic tools and instruments. We can perform a wide range of tests, including insulation resistance, dielectric, and load tests.
  • Services: Comprehensive testing of transformers and switchgear after repairs to ensure they meet safety and performance standards. This includes routine electrical tests, high-voltage testing, and thermal performance evaluation.

Coil and Core Manufacturing

  • Capabilities: Our factory has dedicated areas for the production of transformer coils and cores. This includes winding machines for both copper and aluminum coils, as well as facilities for core cutting and assembly.
  • Services: Manufacture of high-quality transformer coils and cores, custom-designed to match specific transformer requirements. This service ensures that even the most worn or damaged transformers can be restored to full functionality.

Cast Resin Dry-Type Coil Manufacturing

  • Capabilities: We have specialized facilities for the production of cast resin dry-type coils, which are known for their superior insulation and durability in harsh environments.
  • Services: Production and replacement of dry-type coils for transformers, ensuring enhanced performance and longevity, especially in applications where moisture and dust are concerns.

HT Switchgear Repair

  • Capabilities: Our switchgear repair workshops are equipped with the latest tools and equipment for servicing and refurbishing high-tension (HT) switchgear.
  • Services: Detailed inspection, repair, and refurbishment of HT switchgear, including circuit breakers, disconnectors, and protective relays. We ensure that repaired switchgear meets all regulatory and operational standards.

Cleaning Facilities & Vacuum Drying Ovens

  • Capabilities: Our cleaning facilities include ultrasonic cleaning equipment and specialized chemical cleaning baths to remove contaminants from components. Additionally, our vacuum drying ovens are used to thoroughly dry components, preventing moisture-related issues.
  • Services: Deep cleaning of transformer parts, followed by vacuum drying to eliminate any residual moisture, which is critical for preventing insulation failure and extending the life of the transformer. This service is particularly important for components that have been exposed to moisture or contaminants during their operational life.

These factory-based services are essential for maintaining the integrity and performance of electrical equipment, especially in cases where on-site repairs are not feasible. By leveraging advanced technology and skilled technicians, UNITECH ensures that every piece of equipment is restored to optimal working condition, ready to meet the demands of its operational environment.